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Our senior engineer has over 25
years of experience designing and implementing
automated production lines, manufacturing such products
as batteries, audio and video cassettes, computer disks,
medical devices, electronic components, and aerospace
components to name a few. We have experience with screw
machines, welders, indexing systems, conveying systems,
dies, presses, robots, and part feeding of plastics,
metals, glass, and rubber. We also have significant
process scale-up experience, and can turn benchtop
processes into semi or fully automated equipment
tailored to the exact customer requirements.
Whatever the job, our staff has the skills and years of
industry experience to get it done right.
We have worked with various businesses, specifically
automation design and equipment manufacturing for the
magnetic media industry, from media winders, slitters,
and punches, to VHS cartridges and 2MB high density
floppy disks assembly lines. We have also worked in
equipment manufacturing for medical devices, aerospace
components, and commercial products.
We also have experience in battery development, vapor
deposition, high vacuum, foil and thin film winding and
handling. We designed and implemented tracking systems
for a prototype winder, new crucibles, shutters, and
controls for vacuum chamber, converted a high speed
production winder from lithium Ion to Lithium Sulfur
which included reprogramming a 15 servo system and
adding a vacuum column for low tension control of the
lithium foil web.
Additionally, we have upgraded a thin film winder by
replacing all controls and adding an automatic cut and
splice station. The servo system change increased the
acceleration from 18sec. to 3.3 sec., the run speed from
1000fpm to 1150fpm, and the deceleration from 12sec. to
3sec. all while maintaining 8kg of tension in the web
tapering to 4kg of tension at the end of the roll.
While working for another company, our founder
designed a high speed burnisher for the 3.5 floppy disk.
The machine was patented and 62 of them were
manufactured before the company was purchased by
Magnatec for the patent rights. |
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